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技术维修方案

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  一、压缩机排气温度过高处理方案

  1.XIRULENGMEIGUOREDUGUOGAO(LENGMEIBUZU、PENGZHANGFAYICHANG)。

  2.GAOYAGUOGAO(LENGQUEBULIANG、KONGQIQINRUXITONG、LENGQUESHUIWENGUOGAO、LENGQUESHUILIULIANGBUZU、LENGNINGQIHUANREXIAOGUOJIAOCHA)。

  3.DIYAGUOGAOYASUOBIGUODA,WUFUZHULENGQUE。

  4.ZHOUCHENGSUNHUAI,ZHUANZIMOCA。

  5.SHIYOUHUOYOUWEIGUODI。

  6.XITONGGUANLUGUOGAO,LENGMEIMEIYOUZAICHUYENEI,CHONGYEYASUOJI

  二、压缩机异声振动处理方案

  1.ZHOUCHENGSUNHUAIGUZHANG。2.YASUOJIYETAIYASUO。

  3.ZHUANZIGUOREXIANGHUMOCAHUOYUJIQIAOMOCA。4.SHIYOUZHIJIJIANRUNHUABULIANG。

  5.NEIBUJIJIANSONGDONG。6.XITONGYALISHICHANG。

  7.PEIGUANBULIANGWURAOXINGSHENSUOYINQIZHIJITAIGONGZHEN。8.YIWUJINRUYASUOSHI。

  9.XITONGYOUSHUIDIYABINGDUYINQIGONGYOUBUZUZAOCHENGMOCASHENG

  三、压缩机Y-Δ和双式启动故障分析;

  1.QUANFUZAIQIDONG,RONGDIAOFAWEIHUIFUDAOQISHIZHUANGTAI

  2.DIANYAGUODIHUODIANYACUOWU。

  3.QIDONGDIANYAYAJIANGGUODA,DIANCIJIECHUQIWUFAXIHE。

  4.MADAGUZHANG。

  5.QIANXIANG、NIXIANGYUNZHUAN。6.DIANJIBAOHUKAIGUANDONGZUO。

  7.DIANJIXIANQUANJIEXIANCUOWU。8.Y-ΔQIDONGDINGSHIQIBULIANG。

  9.JUSHANGCITINGJISHIJIANWEIDA3FENZHONG,JIZHONGXINQIDONG。

  10.GUODIANLIUSHEZHIGUOXIAOHUOKONGKAIXUANYONGBUDANG。11.Y-△JIEXIANZHIJIEDIANMEISUOJIN。

  12.DIANCIJIECHUQIBULIANG。

  四、压缩机无法加载

  1.YOUDUGUODI、RUNHUAYOUNIANDUGUOGAO。

  2.MAOXIGUANZUSAI。

  3.RONGDIAODIANCIFAXIEFANGKONGKOUYIWUKAZHU、WUFAGUANBI。

  4.RONGDIAOHUOSAIKAZHU。

  5.RONGDIAOYOULUZUSAI。

  6.JIYOUGUOLVQIZUSAI。

  7DIANCIFAWEITONGDIAN

  五、压缩机无法卸载

  1.RONGDIAOHUOSAIHUANMOSUNWUFAWANQUANQIMI,LENGMEIDALIANGJINRURONGDIAOYOUYAGANGZHONG。

  2.RONGDIAODIANCIFAXIANQUANGUZHANG。

  3.PAIQIDUANGAICHENDIANPOSUN,QITAILENGMEIJINRUYOUYAGANGZHONG。

  4.RONGDIAODIANCIFAXIANQUANKONGZHIDIANYACUOWU。

  5.RONGDIAOHUOSAIKAZHU。

  6.JIZUKONGZHICHENGXUBULIANG。

  六、电机情况分析

  1.YASUOJIDIANJIDIANXIANJIETOUCHAOSHIHUOJIELU。

  2.YASUOJIDIANJIBULIANG,YUANZHUANXUANLVWUCHA

  3.YASUOJIDIANJIJIEXIANZHUBULIANGHUOKAHUICHENYIWU。

  4.DIANCIJIECHUQIJUEYUANBULIANG。

  5.XITONGNEIBUSUANHUA,POHUAIJUEYUAN。

  6.ZHANGQIXIANQUANGAOWENYUNZHUAN,JUEYUANLIEHUA。

  7.QIDONGPINFAN,XIANQUANLIEHUA。

  8.LENGMEIHANSHUILIANGTAIGAO。

  9.FEIZHENGPINLAIFULAIFUDIANJI

  压缩机运转过程中常见五大故障处理方法:(張师傅13961413185)

  ZUOWEIZHILENGXITONGDEXINZANG,YASUOJIZAIZHILENGHEKONGDIAOXINGYEZHONGKEFENWEI5DALEIXING:WANGFUSHI(HUOSAIXING)、LUOGANSHI、HUIZHUANSHI、WOXUANSHIHELIXINSHI。QIZHONG,WANGFUSHISHIXIAOXINGHEZHONGXINGSHANGYONGZHILENGXITONGZHONGYINGYONGZUIDUODEYIZHONGYASUOJI。LUOGANSHIYASUOJIZHUYAOYONGYUDAXINGSHANGYONGHEGONGYEXITONG。HUIZHUANSHIYASUOJI、WOXUANSHIYASUOJIZHUYAOYONGYUJIAYONGHEXIAORONGLIANGSHANGYONGKONGDIAOZHUANGZHI,LIXINSHIYASUOJIZEGUANGFANYONGYUDAXINGLOUYUDEKONGDIAOXITONG。YIXIASHIYASUOJIYUNZHUANGUOCHENGZHONGCHANGJIANDEWUDAGUZHANG:

  排气量不足

  PAIQILIANGBUZUSHIYASUOJIZUIRONGYICHUXIANDEGUZHANGZHIYI,TADECHUXIANZHUYAOSHIYOUXIASHUJIGEYUANYINDAOZHI:

  1.JINQILVQINGQIDEGUZHANG:JIGOUDUSAI,SHIPAIQILIANGJIANSHAO;XIQIGUANTAIZHANG,GUANJINGTAIXIAO,ZHISHIXIQIZULIZENGDAYINGXIANGLEQILIANG,YAODINGQIQINGXILVQINGQI。

  2.YASUOJIZHUANSUJIANGDISHIPAIQILIANGJIANGDI:KONGQIYASUOJISHIYONGBUDANG,YINKONGQIYASUOJIDEPAIQILIANGSHIANYIDINGDEHAIBAGAODU、XIQIWENDUHESHIDUSHEJIDE,DANGBATASHIYONGZAICHAOGUOSHANGSHUBIAOZHUNDEGAOYUANSHANGSHI,XIQIYALIJIANGDIDENG,PAIQILIANGBIRANJIANGDI。

  3.QIGANG、HUOSAI、HUOSAIHUANMOSUNYANZHONG、CHAOCHA、SHIYOUGUANJIANXIZENGDA,XIELOULIANGZENGDA,YINGXIANGDAOLEPAIQILIANG。SHUYUZHENGCHANGMOSUNSHI,XUJISHIGENGHUANYISUNJIAN,RUHUOSAIHUANDENG。SHUYUANZHUANGBUZHENGQUE,JIANXILIUDEBUHESHISHI,YINGANTUZHIJIYUJIUZHENG,RUWUTUZHISHI,KEQUJINGYANZILIAO,DUIYUHUOSAIYUQIGANGZHIJIANYANYUANZHOUDEJIANXI,RUWEIZHUTIEHUOSAISHI,JIANXIZHIWEIQIGANGZHIJINGDE0.06/100~0.09/100;DUIYULVHEJINHUOSAI,JIANXIWEIQIJINGZHIJINGDE0.12/100~0.18/100;GANGHUOSAIKEQULVHEJINHUOSAIDEJIAOXIAOZHI。

  4.TIANLIAOHANBUYAN,CHANSHENGLOUQISHIQILIANGJIANGDI。QIYUANYINSHOUXIANSHITIANLIAOHANBENSHENZHIZAOSHIBUHEYAOQIU;QICIKENENGSHIYOUYUZAIANZHUANGSHI,HUOSAIGANYUTIANLIAOHANZHONGXINDUIZHONGBUHAO,CHANSHENGMOSUN、LASHANGDENGZAOCHENGLOUQI;YIBANZAITIANLIAOHANCHUJIAZHURUNHUAYOU,TANENGQIDAORUNHUA、MIFENG、LENGQUEDEZUOYONG。

  5.YASUOJIXI、PAIQIFADEGUZHANGDUIPAIQILIANGDEYINGXIANG。QIFADEFAZUOYUFAPIANJIANDIAORUJINSHUSUIPIANHUOQITAZAWU,DAOZHIGUANBIBUYAN,XINGCHENGLOUQI。ZHEIBUJINYINGXIANGPAIQILIANG,ERQIEHAIYINGXIANGJIANJIYALIHEWENDUDEBIANHUA;ZHEIZHONGWENTIDECHUXIANKENENGSHIYOUYUYISHIZHIZAOZHILIANGWENTI,RUFAPIANQIAOQUDENG,DIERSHIYOUYUFAZUOYUFAPIANMOSUNYANZHONGERXINGCHENGLOUQI。

  6.QIFADANHUANGLIYUQITILIPIPEIDEBUHAO。DANLIGUOQIANGZESHIFAPIANKAIQICHIHUAN,DANLITAIRUOZEFAPIANGUANBIBUJISHI,ZHEIXIEBUJINYINGXIANGLEQILIANG,ERQIEHUIYINGXIANGDAOGONGLVDEZENGJIA,YIJIQIFAFAPIAN、DANHUANGDESHOUMING。TONGSHI,YEHUIYINGXIANGDAOQITIYALIHEWENDUDEBIANHUA。

  7.YAJINQIFADEYAJINLIBUDANG。YAJINLIXIAO,ZEYAOLOUQI,DANGRANTAIJINYEBUXING,HUISHIFAZHAOBIANXING、SUNHUAI,YIBANYAJINLIKEYONGXIASHIJISUAN:p=kπ/4D2P2,DWEIFAQIANGZHIJING,P2WEIZUIDAQITIYALI,KWEIDAYU1DEZHI,YIBANQU1.5~2.5,DIYASHIK=1.5~2.0,GAOYASHIK=1.5~2.5.ZHEIYANGQUK,SHIJIANZHENGMINGSHIHAODE。QIFAYOULEGUZHANG,FAGAIBIRANFARE,TONGSHIYALIYEBUZHENGCHANG。

  温度不正常

  PAIQIWENDUBUZHENGCHANGSHIZHIQIGAOYUSHEJIZHI。CONGLILUNSHANGJIN,YINGXIANGPAIQIWENDUZENGGAODEYINSUYOU:JINQIWENDU、YALIBI、YIJIYASUOZHISHU(DUIYUKONGQIYASUOZHISHUK=1.4)。SHIJIQINGKUANGYINGXIANGDAOXIQIWENDUGAODEYINSURU:ZHONGJIANLENGQUEXIAOLVDI,HUOZHEZHONGLENGQINEISHUIGOUJIEDUOYINGXIANGDAOHUANRE,ZEHOUMIANJIDEXIQIWENDUBIRANYAOGAO,PAIQIWENDUYEHUIGAO。LINGWAI,QIFALOUQI,HUOSAIHUANLOUQI,BUJINYINGXIANGDAOPAIQIWENDUSHENGGAO,ERQIEYEHUISHIJIJIANYALIBIANHUA,ZHIYAOYALIBIGAOYUZHENGCHANGZHIJIUHUISHIPAIQIWENDUSHENGGAO。CIWAI,SHUILENGSHIJIQI,QUESHUIHUOSHUILIANGBUZUJUNHUISHIPAIQIWENDUSHENGGAO。

  压力不正常

  YASUOJIPAICHUDEQILIANGZAIEDINGYALIXIABUNENGMANZUSHIYONGZHEDELIULIANGYAOQIU,ZEPAIQIYALIBIRANYAOJIANGDI。CISHI,ZHIHAOLINGHUANYITAIPAIQIYALIXIANGTONG,ERPAIQILIANGDADEJIQI。YINGXIANGJIJIANYALIBUZHENGCHANGDEZHUYAOYUANYINSHIQIFALOUQIHUOHUOSAIHUANMOSUNHOULOUQI,GUYINGCONGZHEIXIEFANGMIANQUZHAOYUANYINHECAIQUCUOSHI。

  不正常响声

  YASUOJIRUOMOUXIEBUJIANFASHENGGUZHANGSHI,JIANGHUIFACHUYICHANGDEXIANGSHENG,YIBANLAIJIANG,CAOZUORENYUANSHIKEYIPANBIECHUYICHANGDEXIANGSHENGDE。HUOSAIYUGANGGAIJIANXIGUOXIAO,ZHIJIEZHUANGJI;HUOSAIGANYUHUOSAILIANJIELUOMAOSONGDONGHUOTUOKOU;HUOSAIDUANMIANSIDUGUI,HUOSAIXIANGSHANGCHUANDONGPENGZHUANGQIGANGGAI;QIGANGZHONGDIAORUJINSHUSUIPIANYIJIQIGANGZHONGJIJUSHUIFENDENGJUNKEZAIQIGANGNEIFACHUQIAOJISHENG。QUZHOUXIANGNEIQUZHOUWALUOSHUAN、LUOMAO、LIANGANLUOSHUAN、SHIZITOULUOSHUANSONGDONG、TUOKOU、ZHEDUANDENG,ZHOUJINGMOSUNYANZHONGJIANXIZENGDA,SHIZITOUXIAOYUCHENTAOPEIHEJIANXIGUODAHUOMOSUNYANZHONGDENGDENGJUNKEZAIQUZHOUXIANGNEIFACHUZHUANGJISHENG。PAIQIFAPIANZHEDUAN,FADANHUANGSONGRUANHUOSUNHUAI,FUHEDIAOJIEQIDIAODEBUDANGDENGDENGJUNKEZAIFAQIANGNEIFACHUQIAOJISHENG。YOUCIQUZHAOGUZHANGHECAIQUCUOSHI。

  过热的故障

  ZAIQUZHOUHEZHOUCHENG、SHIZITOUYUHUABAN、TIANLIAOYUHUOSAIGANDENGMOCACHU,WENDUCHAOGUOGUIDINGDESHUZHICHENGZHIWEIGUORE。GUORESUODAILAIDEHOUGUO:YIGESHIJIAKUAIMOCAFUJIANDEMOSUN,ERSHIGUORELIANGDERENENGBUDUANJIJUZHIZHISHAOHUIMOCAMIANERZAOCHENGJIQIZHONGDADESHIGU。ZAOCHENGZHOUCHENGGUOREDEYUANYINZHUYAOYOU:ZHOUCHENGYUZHOUJINGTIEHEBUJUNYUNHUOJIECHUMIANJIGUOXIAO;ZHOUCHENGPIANXIEQUZHOUWANQU,RUNHUAYOUZHANDUTAIXIAO,YOULUDUSAI,YOUBENGYOUGUZHANGZAOCHENGDUANYOUDENG;ANZHUANGSHIMEIYOUZHAOPING,MEIYOUZHAOHAOJIANXI,ZHUZHOUYUDIANJIZHOUMEIYOUZHAOZHENG,LIANGZHOUYOUQINGXIE...